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This is a combination digital clock timer and solar panel charge controller used to maintain a deep cycle battery from a solar panel. The timer output is used to control a 12 volt load for a 32 minute time interval each day. Start time is set using 9 dip switches and ends 32 minutes later. The 32 minute duration is set by selecting the 5th bit (2^5 = 32) of a 4040 binary counter (pin 2). The timer also has a manual toggle switch so the load can be manually switched on or off and automatically shuts off after 32 minutes. The time duration can be longer or shorter (8,16,32,64,128,256 minutes etc.) by selecting the appropriate bit of the counter. The timer circuit is shown in the lower schematic just above the regulator.  

Basic Clock Circuit diagram



The basic clock circuit (top schematic below) is similar to the binary clock (on another page) and uses 7 ICs to produce the 20 digital bits for 12 hour time, plus AM and PM. A standard watch crystal oscillator (32,768) is used as the time base and is divided down to 1/2 half second by the 4020 binary counter. One half of a 4013 data latch is used to divide the 1/2 second signal by 2 and produce a one second pulse that drives the seconds counter (74HC390 colored purple). The minutes are advanced by decoding 60 seconds (40 + 20) and then resetting the seconds counter to 0 and at the same time advancing the minutes counter. The same procedure is used to advance the hours. The second half of the 4013 latch is used to indicate AM or PM and is toggled by decoding 13 hours and resetting the hours to 0 and then advancing the hours to "one".


Clock Display Circuit diagram

The clock display circuit is shown in the second drawing below and uses 6 more ICs to decode the binary data and drive four seven segment LED displays. The 10s of hours digit is driven with a single 3904 transistor. Two multiplexer circuits (4053) are used to manually select either minutes or seconds for the right two display digits. The two switches shown between the 4053s and below the left 4053 are both part of one DPDT switch which selects either seconds or minutes for the 1X and 10X digits. This switch is shown in the seconds position and the hours digits are blanked with a low signal on pin 4 of the 4511.

The display can also be toggled on and off (totally blank) using a set/reset latch made from a couple 74HC00 NAND gates. A momentary DPDT switch is used to control the latch and toggle the display on or off. The second pole of this switch is used on the upper drawing (connected to the run/stop switch) to set the hours and minutes. Thus this same switch performs both functions of blanking the display and setting the time. The run/stop switch is shown in the normal running mode and supplies a low signal to a NAND gate which prevents accidental setting the time while the clock is running.

 Clock Timer Circuit diagram



The run/stop switch also turns on the display (through the diode D2) when in the stop position. The procedure for setting the clock would be to set the (run/stop) switch the stop position and the (seconds/minutes) switch to the minutes position. Then toggle the momentary switch to set minutes and hours of the current time plus one minute. The clock can then be started with the run/stop switch at precisely the right time (+/- 0.5 seconds).

Voltage Regulator (13.6 volts)


The voltage regulator in the lower drawing maintains the battery at 13.6 volts and also supplies the clock and timer circuits with 4.3 volts. The charge LED indicator only comes on when the regulator is supplying max charge to the battery. When the battery voltage reaches 13.6 the regulator reduces the current to whatever is necessary to maintain the voltage and the charge indicator will turn off. The unit I built also included a battery condition indicator (voltmeter using 4 LEDs) to indicate the battery condition so that a failure of the regulator would be indicated by the charge indicator LED turned off and less than 4 LEDs lit on the voltmeter.

A very simple LED torch can be designed using the NSI45090JDT4G adjustable constant current regulator (CCR) designed by ON Semiconductor ,using extreme few external components. NSI45090JDT4G device is designed to provide a cost effective solution for regulating current in LEDs. This Constant current regulator is based on patent-pending Self-Biased Transistor (SBT) technology and regulates current over a wide voltage range. It is designed with a negative temperature coefficient to protect LEDs from thermal runaway at extreme voltages and currents.

LED Torch Circuit Diagram




The Radj pin allows Ireg(SS) to be adjusted to higher currents by attaching a resistor between Radj (Pin 3) and the Cathode (Pin 4). The Radj pin can also be left open (No Connect) if no adjustment is required.The maximum current that can be adjusted using this chip is around 160 mA , and the maximum input voltage is around 45 volts The D1 from the circuit shown here is used for reverse battery protection .

Bellow you can see how simple is to design a circuit using this chip ( all data shown bellow are for this schematic ) .
LED’s = ((Vin − QX VF − D1 VF)/LED VF)
Example: Vin = 12 Vdc, QX VF = 3.5 Vdc, D1VF = 0.7 V
LED VF = 2.2 Vdc @ 30 mA
(12 Vdc − 4.2 Vdc)/2.2 Vdc = 3 LEDs in series.