Protect  your expensive batteries from discharge damage with this mini-sized  electronic cutout switch. It uses virtually no power and can be built to  suit a wide range of battery voltages.
Main Features
- Disconnects load at preset battery voltage
- Automatically reconnects load when battery recharged
- Ultra-low power consumption (<20ma)
- Miniature size
- 10A maximum rating
- Suitable for use with 4.8-12.5V batteries
- Transient voltage protection (optional)
 Suitable for use in...   
- Cars, boats & caravans
- Security systems
- Emergency lighting
- Small solar installations
- Camera battery packs
- Many other low-power applications

 
 Back in May 2002, we (Silicon Chip) presented  the "Battery Guardian", a project designed specifically for protecting  12V car batteries from over-discharge. This unit has proven to be very  popular and is still available from kit suppliers. This new design does  not supersede the Battery Guardian – at least not when it comes to 12V  car batteries. Instead, it’s a more flexible alternative that can be  used with a wide range of battery voltages.
 
  
 In this new "Micropower Battery Protector",  we’ve dispensed with the low-battery warning circuitry and the  relatively cheap N-channel MOSFET used in the Battery Guardian in favour  of a physically smaller module that steals much less battery power. It  costs a little more but can switch lower voltages, allowing it to be  used with 6V & 12V lead-acid batteries and 4-cell to 10-cell NiCd  and NiMH battery packs.
PCB layout:
 
 Most battery-powered equipment  provides no mechanism for disconnecting the batteries when they’re  exhausted. Even when the voltage drops too low for normal operation,  battery drain usually continues until all available energy is expended.  This is particularly true of equipment designed to be powered from  alkaline or carbon cells but retro-fitted with rechargeables.
Circuit diagram:
 
 Another example is emergency  lighting and security equipment designed to be float-charged from the  mains. In an extended blackout period, the batteries can be completely  drained and may not recover when the mains power is finally restored.
Source: Silicon Chip 27 July 2004
 
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