Thursday, July 11, 2013
Simple Ignition Timer Schematic
This circuit is a tester for flywheel based  ignition systems in small aeroplane engines. Basically the same  ignition coils are also seen in other small combustion engines used  in/on mopeds and lawn mowers  in brief, engines without a battery. The  part to be tested comprises a primary coil in parallel with the contact  breaker. The timing of this contact breaker has to be adjusted  correctly.
Since the coil’s primary has a very low resistance it is difficult to  determine whether the contact breaker is open or closed.  However, you  can determine that reliably with this circuit, using an LED  and a beeper. The circuit is implemented twice because aviation engines  (Cessna, Piper and similar) always have two ignitions in parallel to  increase reliability. For two-cylinder engines, well the purpose is  obvious.
Ignition Timer Circuit Diagram 

The circuit consists of a 555 and a few transistors. The 555 supplies a  square wave of about 3000 Hz. This signal goes to power transistors T1  and T2; these can supply quite a bit of power and are robust enough to  withstand the voltage transients from the big coils. The test connection  (K2 and K3 respectively) are connected in parallel with the contact  breaker to be tested, which itself is in parallel with the ignition  coil. The frequency of 3000 Hz is either short circuited by the contact  breaker or if the points are open  is amplified somewhat by the  resonance of the coil itself. 
This allows you to reliably detect the difference bet ween a closed and open contact breaker, despite the low resistance of the coil, which is in parallel with it. When the contact breaker is open the amplified pulses will turn on T3 and T4 respectively, so that the relevant LEDs turn on and the buzzer will sound.
The components are not critical, but do use a sensitive type for the piezo buzzer. The power supply is 3 V (2 times AA or AAA batteries). Link
This allows you to reliably detect the difference bet ween a closed and open contact breaker, despite the low resistance of the coil, which is in parallel with it. When the contact breaker is open the amplified pulses will turn on T3 and T4 respectively, so that the relevant LEDs turn on and the buzzer will sound.
The components are not critical, but do use a sensitive type for the piezo buzzer. The power supply is 3 V (2 times AA or AAA batteries). Link
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